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- eVTOL design favors reducing mass and boosting efficiency, even at higher component cost, unlike ground electric vehicles.
- Redundancy is essential for continuous safe flight, driving motor design choices that differ from ground vehicle mitigation strategies.
- Joby uses highly integrated motor and electronics designs to avoid supplier interface inefficiencies typical in automotive modular production.
- Permendur alloy, though significantly more expensive than conventional motor steel, delivers efficiency and weight advantages suited to aviation needs.
Electric cars , whether they’re cars and trucks when traveling or electric upright liftoff and landing ( eVTOL aircraft, are developed around similar electrical motors However there are essential distinctions including component prices, mass, and redundancy.
Jon Wagner invested five years as the elderly supervisor of battery design for Tesla before signing up with California-based eVTOL programmer Joby Aviation in 2017 He consulted with IEEE Range concerning just how engineering varies between automobiles and aircraft.
Jon Wagner.
Jon Wagner leads power train and electronics at Joby Aviation
How do eVTOL electric motors differ from automobile electric motors?
Jon Wagner: Generally, ground transportation has a different focus on cost versus mass. You understand, would certainly you be willing to invest a lot more on the components in order to conserve a specific amount of mass? The trade-offs upright the ground lorry and at a particular point the price is dominant, whereas with air travel, the compromises between expense and mass go a great deal deeper. And so for certain options eVTOL manufacturers agree to invest more cash in order to allow either lighter weight or greater effectiveness.
The other crucial difference is related to security. Fundamentally, we’re dealing with the very same motor modern technologies for ground transport and air travel right now, so the failing modes are comparable. Yet naturally, with air travel we have the wish for ongoing safe trip and touchdown, which drives what you perform in the design to mitigate those failures if they were to occur. Oftentimes in ground transportation, the reduction for a failure is to pull over securely to the side of the roadway. In aeronautics, the mitigation is redundancy, because there’s not an option to draw over.
Is redundancy developed into EV electric motors?
Wagner: Commonly, redundancy is not developed right into electric car drive systems exclusively for the function of redundancy. There are some autos now that have four-wheel drive– so there’s an electric motor on the front, a motor on the back– so as a second feature you obtain the redundancy. Yet it had not been made with the main intent of having redundancy.
How does Joby’s eVTOL production contrast to EV production?
Wagner: One of the most efficient way to run a massive engineering effort in a fully grown sector, such as automotive, is to break your system up right into items that can be contracted out to suppliers who are mosting likely to do a truly good work on each item. The drawback is that when you damage an issue up right into three items, you now have user interface limits between each of these items, and those constantly produce ineffectiveness. We were able to develop very incorporated options without taking that producing penalty.
Are there any kind of products you’re truly excited concerning?
Wagner: Permendur [a cobalt-iron alloy] normally costs in the community of 10 times as high as traditional motor steel. That’s significant, and it’s often not used in ground transportation because of that price. It comes with small enhancements in efficiency, yet enough that for air travel it’s quite fascinating.
Will certainly electrical airplane catch on like ground EVs
Wagner: I’ve always wanted to be a really forward thinker relative to power-train. Nonetheless, one of the things I have actually learned over the years is that power-train growth has to come with a very healthy and balanced dose of perseverance. Creating a whole brand-new type of power-train is a large undertaking, however it’s one that I’m really confident the aviation industry will undertake. We’re certainly undertaking it below at Joby, and we’ll see that expand, I’m sure, with time.
This short article appears in the May 2026 print problem as “Jon Wagner.”
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